September 3, 2025

NeuralDEM, Now Open Source: Real-Time Deep Learning for Industrial Particulate Flows

NeuralDEM is now open source. Following its initial introduction in November 2024 as a first end-to-end deep learning alternative to computationally intensive CFD–DEM multiphysics simulations, we are releasing both the dataset and the model so the community can explore the data, evaluate NeuralDEM, and build on it.

What NeuralDEM is

NeuralDEM presents a field-based physics representation and a multi-branch neural operator that together replace slow particle-resolved routines with fast, adaptable deep learning surrogates. The method treats the Lagrangian discretization of DEM as an underlying continuous field, while directly modeling macroscopic quantities (e.g., occupancy, transport, residence time, mixing) as auxiliary fields. A multi-branch Transformer couples phases (particles and fluid) and supports conditioning on macroscopic parameters (e.g., internal friction angle, flow function coefficient), removing the need for microscopic parameter calibration.

Scale and fidelity

NeuralDEM is built for industrially relevant regimes - from slow, pseudo steady hopper flows to fast, transient fluidized bed reactors. In our numerical experiments, NeuralDEM faithfully models systems with 500k particles and 160k CFD cells, maintaining stability and mass conservation over long rollouts (e.g., 28 s, or 2,800 ML timesteps) while running in real time on a single GPU. It recovers macroscopic observables such as outflow rate, drainage time, residual material, residence time, and mixing indices, and it supports direct macroscopic conditioning - a practical path for engineering workflows.

Real-world applications

  • Energy & process engineering: particle transport optimization and process intensification
  • Pharma & chemicals: powder flow, coating, mixing
  • Mining & construction: granular handling and flow prediction
  • Agriculture & food: grain processing and storage dynamics

Resources

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NeuralDEM, Now Open Source: Real-Time Deep Learning for Industrial Particulate Flows

NeuralDEM introduced in November 2024 as the first end to end deep learning alternative to CFD–DEM multiphysics simulations, is now open source. The dataset and model enable real-time, physically consistent simulation of industrial particulate flows at production scale.

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